New Capability · Franklin, Kentucky

Precision Beyond BeltingCNC Cut Rubber & Plastic PartsNow Manufactured In The USA

Smiley Monroe's new CNC cutting capability is arriving at our Franklin, Kentucky production center — bringing custom-cut rubber and plastic parts closer to our North American customers.

1979
Founded NI
2020
USA since
45+ yrs
Belt expertise
Smiley Monroe CNC cutting machine

Overview

Custom-Cut Components, Produced Closer To You.

For the first time, we will be able to manufacture custom-cut rubber and plastic parts here in the USA. From washers and gaskets to skirting, seals, liners, and wear pads — every component can be cut to your drawing, sample, or specification.

Capabilities

A New Machine. A Whole New Range Of Possibilities.

Accurate, repeatable parts for equipment manufacturers, dealers and end users across a wide range of industries.

Any input format

Engineering drawing, CAD or DXF file, physical sample, or clear specification.

Detailed profiles

Holes, slots and patterns cut with a clean, consistent finish.

Prototype to production

One-off replacements, prototypes, and repeat production runs.

Multi-industry ready

Crushing & screening, quarrying, recycling, road construction, agriculture and bulk handling.

Our Story

Born In Ireland. Made In Kentucky.

Smiley Monroe began in Northern Ireland in 1979, supplying conveyor belts to local quarries. Today we are a global manufacturer trusted by leading equipment brands, dealers and operators worldwide.

In 2020 we opened our US production center in Franklin, Kentucky — combining four decades of manufacturing experience with local production, inventory and customer support. The arrival of our new CNC cutting machine marks the next stage of that story.

Morgan Walker, Vice President, Smiley Monroe Inc.

Leadership

Bringing CNC cutting capability to Kentucky marks an important step in the growth of our North American operation. It lets us manufacture precision-cut rubber and plastic parts closer to our customers, respond more quickly, and offer greater flexibility from prototype through repeat production.This investment reflects our long-term commitment to localized manufacturing, practical innovation, and building stronger partnerships across the Americas.
Morgan Walker
Vice President, Smiley Monroe Inc.

Materials & Process

Your Part. Your Specification. Our Cutting Table.

Some customers arrive with a finished drawing. Others have a worn component to recreate, or an idea still in development. Either is a good place to start. Our team assesses application, environment, temperature, abrasion, chemicals and impact — then recommends the right material.

Materials We Cut
Ply'd RubberDust Encapsulation Rubber40 Shore Wear Rubber50 Shore Wear Rubber60 Shore Wear Rubber65 Shore Wear Rubber60 Shore Tacky Back RubberDiamond LaggingWhite NitrileNitrileCork RubberNeoprenePolyurethanePolyethylene
Parts can be identified for easy inventory control and supplied together as ready-to-use kits.

Partners

Trusted By Industry Leaders.

We are proud to support many of the USA's leading OEMs with conveyor belts, precision-cut rubber and plastic parts, and engineered solutions.

Astec
CDE
Edge
Keestrack
Kleemann
McCloskey
Metso
Powerscreen
RM Group
Roadtec
Sandvik
Telestack
Terex
Wirtgen
Astec
CDE
Edge
Keestrack
Kleemann
McCloskey
Metso
Powerscreen
RM Group
Roadtec
Sandvik
Telestack
Terex
Wirtgen

Get in touch

Have A Part In Mind?

Send us a drawing, digital file, specification or physical sample, and tell us where the part will be used. Our Kentucky team will help you choose the right material, refine the details and turn your requirements into a finished component.

  • Local team, closer production, faster response.
  • Prototype through repeat production runs.
  • Parts identified for easy inventory management.

Office & Production Center US

Franklin, Kentucky